We have an end-to-end solution to digitize your factory floor. Forget the pain of hiring multiple agencies.

Packaging Solutions

IOTSYS Technologies Solution

Packaging Manufacturing

Role of Packaging is very important in almost every industry. Therefore, packaging has become a very important part of the Indian Economy.

Packaging manufacturing includes

  • Corrugated Box Manufacturing- Semi automatic or automatic plants
  • Mono cartons or Duplex Cartons manufacturing
  • Offset Printing presses
  • Shipping labels manufacturing
  • Paper Tube, Angle boards manufacturing
  • Paper Bag manufacturing etc
Packaging manufacturing is a highly competitive business in India. It is a highly fragmented industry- which means there are a lot of players competing for the business. In such a scenario, it becomes extremely important for manufacturers to increase profits and be ahead of the competition.
The manufacturers can improve profits by reducing conversion costs drastically. Conversion cost includes cost of process inputs like Manpower, Electricity, Compressed Air (a very expensive resource) etc. Conversion costs can be upto 15-20% of your total cost of manufacturing.

CorruMonitor lets you monitor and reduce conversion costs by providing insights into production losses in real time.

You can track wastages in terms of Manpower utilization, Electricity consumption, Improve profitability of your packaging manufacturing factory using the power of machine data. Improve your bottom line significantly by improving Overall Equipment Effectiveness (OEE)
A mere 10% increase in plantwide OEE can give a whopping 83% improvement in profits

Following Machines can be automated using our Technology

  • Automatic Corrugated Boardline- 3 ply/ 5 ply/ 7 ply
  • Semi Automatic Corrugated machines
  • Printer Slotter Die Cutters
  • Auto Gluers
  • Folding Carton Machinery
  • Four Bar Rotary
  • Paper bag manufacturing machine
  • Angle board/edge board, paper tube manufacturing machine
  • or almost any legacy packaging machine
* Reference: https://new.abb.com/cpm/production-optimization/oee-overall-equipment-effectiveness/oee-as-a-financial-kpi
How do we do it?

Our Offering consists of 3 stages

01

Collect Data

We connect our own custom hardware and sensors to collect the right data from your machine
02

Process Data on Edge

The data collected is processed on the edge and only relevant data is sent on the cloud
03

Visualize Data on Cloud Platform

The machine data is transformed in a way to make it simple to read & understand, & help managers visualize & take action

Start With CorruMonitor

We provide the necessary training to get you going in a week. Mostly industry managers are using CorruMonitor to monitor and manage shop-floor. Discuss with experts
01. Brainstorming
Discuss with experts about
Industry 4.0 projects
02.Implementation
Customize CorruMonitor and
install on machines
03. Transformation
Plan your improvemment
focus areas